1100 engine rebuild info

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FBJ
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Re: 1100 engine rebuild info

Post by FBJ » Sat Oct 25, 2014 7:20 pm

Hi Mr P. Welcome aboard and well done on a great purchase. I saw the Kat round Kevs and did try to buy it. Its up there with one of the cleanest i've ever seen.
With regards to the top end i echo with H. Def get new genuine valve stem seals and the two front head bolts seals. Also replace the cam chain tensioner o'rings. However if your not strong mechanically i wouldn't do the job if i was you. If you put it together and snap a ring or have a nasty leak you will be gutted. I always build my own however if i was to pay someone it would be Roger Upperton, based in Leeds. Gary Grumpy based in Peterborough. Gary specialises in older Suzuki and has built more gsx1100 motors than anyone else i know.
Also use a genuine head gasket. Commitec are okay for the base gasket although they lower the comp a fraction. Debben do the gaskets. Robinsons foundry for seals etc.
Good luck

Mr.P
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Re: 1100 engine rebuild info

Post by Mr.P » Tue Nov 25, 2014 7:00 pm

Update on the rebuild the bike has ended up with Wayne Little based in Warrington he has gone though it all and corrected a few bits, the barrels and head are all back on (genuine Suzuki head gasket used) he stripped all the head down replaced the valve stem seals and is going to get it up and running again later on this week/early doors next.

Will post up some new pictures tomorrow.

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Re: 1100 engine rebuild info

Post by Mr.P » Wed Nov 26, 2014 9:43 am

Picture.
Attachments
kat engine 1.pdf
(1.44 MiB) Downloaded 92 times

Mr.P
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Re: 1100 engine rebuild info

Post by Mr.P » Wed Nov 26, 2014 9:49 am

a few more
Attachments
kat engine 4.jpg
kat engine 3.jpg

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spondonchris
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Re: 1100 engine rebuild info

Post by spondonchris » Wed Nov 26, 2014 5:53 pm

Looks nice. Have you had the engine coated?
KOC397
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Mr.P
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Re: 1100 engine rebuild info

Post by Mr.P » Wed Nov 26, 2014 7:17 pm

spondonchris wrote:Looks nice. Have you had the engine coated?

It looks like it's been vapour blasted by the previous owner.

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Re: 1100 engine rebuild info

Post by Mr.P » Sat Dec 13, 2014 2:21 pm

Just about finished should be running next week.
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image.jpg
image.jpg
image.jpg

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Re: 1100 engine rebuild info

Post by Mr.P » Sat Dec 13, 2014 2:29 pm

A few more pictures
Attachments
image.jpg
image.jpg

FBJ
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Re: 1100 engine rebuild info

Post by FBJ » Sat Dec 13, 2014 3:36 pm

She sure is a beaut mate

callyboy

Re: 1100 engine rebuild info

Post by callyboy » Sat Dec 13, 2014 4:26 pm

Looks very nice. Wish mine was like that :(

Pete

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