Gauge Needle Repair

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Richiemouse

Gauge Needle Repair

Post by Richiemouse » Sun Dec 11, 2011 10:50 pm

When I took the clocks off my Kat for the rebuild they were complete but when I came to clean them up I found one of the needles had broken. I took them apart with the intention of just making a repair to the broken needle but it was so brittle the pieces literally crumbled and I soon managed to snap the other one off as well.
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Saw a post by KeKat where he had used, of all things, plastic cocktail swords to replace them. Looked promising so I bought a bag of the plastic swords and set to it.

The swords come in a variety of colours and include orange as a good base for replacement needles.

Using a photo I had of the clocks on the bike before dismantling I sorted out how long I wanted them and chopped a couple up.
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KeKat just painted the sword blades with flourescent orange paint and stuck them. They look good but are quite a bit fatter than the originals. However, if you look at the words edge on they are much nearer the original profile so I decided to mount them this way. In order to make them seat nicely and give a good gluing area I carefully filled a cutout in each sword so that they would sit nicely on the bosses.
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I then stuck them on a bit of polystyrene and gave them a couple of coats of flourescent orange paint.
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These were then glued to the bosses with epoxy glue. I'm pretty pleased with the result.
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FBJ
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Re: Gauge Needle Repair

Post by FBJ » Mon Dec 12, 2011 7:08 am

They look really good mate. I have to do the same thing. Bought loads of the swords and spme Orange paint. Cheers for instructions

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Katgeezer
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Re: Gauge Needle Repair

Post by Katgeezer » Mon Dec 12, 2011 9:49 am

Is this worth making a 'sticky' so we can find it easy whenever we need it?
TOO MUCH IS NEVER ENOUGH

THE VULTURE WILL STRIKE

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callyboy

Re: Gauge Needle Repair

Post by callyboy » Mon Dec 12, 2011 11:49 am

nice one. looks well good.

Pete

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Re: Gauge Needle Repair

Post by Kryten » Mon Dec 12, 2011 1:15 pm

Like it..

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Jim

750 SZ (Not So) Skruffy Kat
1000 SZ in bits
7/11 SZ Long term
T509 Back on the road!

It was a New Day yesterday but, by God, it's an Old Day now!

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Katman
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Re: Gauge Needle Repair

Post by Katman » Mon Dec 12, 2011 7:38 pm

nice one
Kryten wrote:Like it..

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GROAN, Jim's back ;) :P
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I'm not a complete idiot...................... some parts are missing!!!!!!!!
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Richiemouse

Re: Gauge Needle Repair

Post by Richiemouse » Mon Dec 12, 2011 7:40 pm

I think he's got a point

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Katman
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Re: Gauge Needle Repair

Post by Katman » Mon Dec 12, 2011 7:41 pm

Hahahahahahhaa
KOCUK 046 Jez
I'm not a complete idiot...................... some parts are missing!!!!!!!!
_____________________________________________________________________

GSX750S3 ANATAK, GSX400SSN, GSX400 MK2 Impulse frame & an almost complete pile of 400 Kat parts to build a hybrid!! GS650G x 1 3/4...........
to be continued

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Re: Gauge Needle Repair

Post by johnr » Mon Dec 12, 2011 8:33 pm

yes, rapier wit on display here, you cant foil you guys!!
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Katman
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Re: Gauge Needle Repair

Post by Katman » Mon Dec 12, 2011 8:40 pm

Gawd they're getting worse
KOCUK 046 Jez
I'm not a complete idiot...................... some parts are missing!!!!!!!!
_____________________________________________________________________

GSX750S3 ANATAK, GSX400SSN, GSX400 MK2 Impulse frame & an almost complete pile of 400 Kat parts to build a hybrid!! GS650G x 1 3/4...........
to be continued

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