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Valve clearance on 400 ssn

Posted: Mon May 07, 2012 10:13 am
by superfly
Hi lads,
I m about to do the valve clearance on my kat.
And I wondering as the exhaust is not the original one, is the original exhaust valve clearance
still right ?
I m a bit scared to do this as I never done it before :oops:
Thanks

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 12:35 pm
by superfly
It is a bit of a mess, I had to remove, radiator, coolant, and I finally got the cover out.

I just went to the manufactor to get a feeler gauge, and some coolant to refill after.

What a mess, I wish I would not have started this...

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 12:39 pm
by superfly
I don't have the little screw driver adjuster :-(

http://www.motorcycleanchor.com/katana/trinc/valve.htm

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 12:40 pm
by callyboy
Been to that place a few times Arnaud :(

Pete

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 4:29 pm
by Katgeezer
Arnaud, stick to manufacturers clearances.

No, you DON'T need the tappet adjuster tool just a spanner and a pair of pliers or your fingers, then re-check after you tighten the nut.

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 4:55 pm
by superfly
Yeah, I went through the trouble to get the all thing out for not result as I don't have the tool.
So I put everything back in now.

Obviously forgot to measure the little square. So does someone know if it is 3 or 4 mn ?
:evil: :evil: :evil: :evil:

I saw that little tool :
http://www.ebay.co.uk/itm/HONDA-KAWASA ... rn false;

I have check the valve clearance and it seems to be off. I am not 100% sure of the cam position to do the work.
Based on what I saw on the manual the cam as to be in up position, I also saw that there is a notch at this end of the camshaft so I suppose that if one cam is in up position then the notch as to be a either parallel to the head cover of 90 degree of it.

Do you see what I mean?

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 4:57 pm
by superfly
I tried with a plier in there put there is very little room, so I thought as I need the bike to go to work tomorow, I better leave it as it is before something goes work.

As I am going to change the exhaust pretty soon, the radiator will have to go off anyway and I will need to re-sync.
So I will do everything in one go then.


It is a lot better with the new carbs, I think my cold start issue will be fix.

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 7:29 pm
by sparki
the suzuki tool is only like 3-4£ .... as i recall.

Re: Valve clearance on 400 ssn

Posted: Mon May 07, 2012 8:11 pm
by superfly
I will ring up suzuki then, I see if they have it. I need other bits and piece anyway so i ll kill 2 bird with one stone then.

I need help regarding the valve clearance and the notch on the side. It is really not explain properly in the manual.
I found this link, Could you tell me lads if it does apply for my little kat ?

http://www.motorcycleanchor.com/katana/trinc/valve.htm

Re: Valve clearance on 400 ssn

Posted: Tue May 08, 2012 3:52 pm
by superfly
I got the little tool order and the little reset trip, the little tool is about €13 so about £9.

Well here there is a heavy VAT too... I hate the price of Ireland more and more.